Toyota 4a-f 4a-ge Engine Repair Manual

Assembly Of Engine

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1. INSTALL OIL FILTER BRACKET (See page LU-22 or 23)

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2. INSTALL OIL PUMP ASSEMBLY. OIL STRAINER AND OIL PAN

3. INSTALL WATER PUMP ASSEMBLY (See pages CO-16 and 17)

4. INSTALL CYLINDER HEAD ASSEMBLY 4A-F (See pages EM-88 to 92) 4A-GE (See pages EM-117 to 124)

5. CONNECT INLET WATER HOUSING HOSES

6. INSTALL INTAKE AND EXHAUST MANIFOLD STAYS

7. INSTALL TIMING PULLEYS AND TIMING BELT 4A-F (See pages EM-53 to 56)

8. INSTALL RH MOUNTING BRACKET Torque: 500 kg-cm (36 ft-lb, 49 N-m)

9. INSTALL BRACKET AND ALTERNATOR

10. INSTALL A/C COMPRESSOR MOUNT (A/C only)

11. REMOVE ENGINE ASSEMBLY FROM ENGINE STAND

12. INSTALL REAR END PLATE

13. INSTALL FLYWHEEL (M/T) OR DRIVE PLATE (A/T)

Install the flywheel or drive plate on the crankshaft. Tighten the bolts to the specified torque in two or three passes in the sequence shown. Torque:

Flywheel 4A-F 800 kg-cm (58 ft-lb. 78 N-m) 4A-GE 750 kg-cm (54 ft-lb, 74 N-m) Drive plate (4A-F) 650 kg-cm (47 ft-lb, 64 N-m)

14. INSTALL CLUTCH DISC AND COVER (M/T only)

NOTE: If necessary, inspect the clutch unit before installation.

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